Maderra offers the following Engineering and Technical Support Services:
Project management and project engineering.
Planning, scheduling, estimating, cost control, procurement, document control, and administration.
Engineering and Design – General
Multi-discipline engineering, design, drafting, and 3-D modeling. Our primary disciplines include process, mechanical, piping, structural, electrical, instrumentation, and process control. As required, we engage sub-consultants for safety and risk, civil, geotechnical, and architectural support.
Process Engineering Services
Industrial and oil & gas process systems design; PFD, UFD, & P&ID development; process & utility systems assessments, technical evaluations, and debottlenecking studies; hydraulic process modelling development and analysis using various process simulation tools such as HYSYS, ProMax and AFT Fathom; equipment sizing and specifications. We also have experience in carbon capture technologies.
Mechanical equipment (static and rotational) package specification development and package management; commissioning support and troubleshooting; mechanical handling assessments; industrial building mechanical systems assessments and design; HVAC systems assessments and design; LEED designs; building energy modeling and economic analysis; energy studies and code review for existing and new mechanical systems; heating system conversions from oil-based to electric; pharmaceutical and healthcare design; municipal water systems assessments and design; laboratory and battery room ventilation systems design; industrial ventilation design for diesel generator systems, dust collection systems, paint/sand blasting booths, and welding booths.
Process piping design to ASME B31.1, B31.3 and B31.8 and API Standards (API 6A, 6B, etc); piping stress analysis (Caesar II Analysis Software); custom piping flange design to ASME Section VIII; piping materials specifications development; pipe support design; and piping system assessment and remediation.
Structural analysis and design of steel reinforced concrete, wood and masonry structures; design of structural building systems; building inspections and assessments; structural analysis and design of offshore oil & gas and subsea structures; lifting and rigging design; engineered scaffolding; and preparation and review of shop/fabrication drawings.
Design of low and medium voltage generation and distribution systems; lighting systems; electrical heat trace; UPS, DC, and battery systems; electrical systems for hazardous classified areas; marine wharf electrical systems; LEED designs; telecommunications systems. Using ETAP we also perform arc flash analysis and power systems analysis (load flow, short circuit, coordination).
Design of industrial and oil & gas instrumentation and control systems; selection and specification of pressure, temperature, flow, analytical instruments and fire and gas devices; selection and specification of control valves; design of control/interface panels; design of instrument systems for hazardous classified areas; design of PLC or DCS based control system hardware configuration; preparation of installation drawings such as hook-up details, termination drawings and loop diagrams; defining control system configuration with control narratives, cause and effect charts, and alarm indices.
Process Control / Automation Services
Auditing and verification; operational excellence initiative development; programming of database management tools; programming download and database query tools; advanced sequence / batch programming and troubleshooting; operator training simulator; delta V DCS / SIS programming and template development; and delta V graphics configuration and template / dynamo library development.
Operations / Maintenance / Reliability
Critical sparing evaluation; root cause failure analysis; RCM/FMELA studies; operability/maintainability reviews; operations/maintenance/inspection manuals; preservation program development; process audits; mechanical handling studies; asset register development; reliability / obsolescence studies; and HAZOP / risk assessment / PHA studies.
Field engineering; site survey and inspection; implementation support; and commissioning support.
Construction and Commissioning Support
We also offer support services for construction and commissioning including construction work package development; commissioning procedure development; quality assurance; construction management; and commissioning and start-up support.